Functioning Process Of The Continuous Pyrolysis Plant And The Advantages It Offers

The phrase ‘pyrolysis’ suggests the concurrent chemical and physical changes in the organic matter, which are subjected to very high temperatures. A continuous waste tire plant is a unique tire recycling machine that uses the pyrolysis process (proceso de pirólisis) in order to recycle discarded tires into oil and carbon. The main advantage of these machines is that they can make fuel oil from waste plastics in an eco-friendly way. Because of this, they are integral when it comes to handling waste plastic disposal problems.

Continuous Pyrolysis Plant

A continuous pyrolysis plant uses an automated system that is controlled remotely through a PLC (Programmable Logic Controller) or computer system. With the constant and automated input and discharge structure, it can maintain the pyrolysis system performance 24/7. Here we will be looking at the functioning process of the continuous pyrolysis plant and the advantages it offers.

The Working Process

-A plastic grinder is used for shredding all the plastic available into tiny plastic pieces. These pieces are then inserted into the pyrolysis plant (máquina de pirólisis a la venta) through the feeding door.

-The feeding door of the machine is largely designed with an interior screw to help you convey the minute plastic pieces easily into the first reactor of the plant. The plastic can then be subjected to very high temperatures through the first reactor, to the second one, and so forth till all available plastic has gone through pyrolysis. From there, the resulting carbon black powder will be discharged automatically into an unconnected carbon black tank.

-The resulting oil gas will be cooled completely via the circulation of water, while the additional pyrolysis has will go through recycling through the pipes and into the burners for the heating process to be repeated. Usually, a continuous plant comprises a water circulation structure and an extra pyrolysis gas recycling structure. All of these help you save on water and energy bills. This will see you make huge profits.

Advantages

-High oil output and Big capacity: Given how the system enables continuous input and discharging, together with several reactor designs, the continuous plant (planta de pirólisis continua) can process large quantities of waste tires each day. Considering that it offers total pyrolysis to waste tires, the continuous plant can produce large oil amounts.
-Reduced labor cost: As aforementioned, a fully continuous plant is run by an automatic feeding and a PLC system, as well as a discharging system. Because of this, you only need a few personnel to run the PLC or computer system. The continual process also allows you to save time and expenses incurred in covering bills.

-Long working lifespan: Indirect hot air is utilized when heating the reactors in the continuous plant. Because of this, the reactor won’t get damaged that much, which will enable it to carry out its functionality for years to come.

-Internal rotating: This internal rotating allows for continuous operation of the machine from Beston. In external rotating systems, you’ll have to replace the seal material after a couple of days. This means that when using this system, this won’t be a bother.